Komatsu PC200-5 Excavator: Specs, Issues, and Solutions

Review and Overview of the Komatsu PC200-5 Excavator

The Komatsu PC200-5 excavator is a robust and reliable piece of machinery that has earned its place as a favorite in the construction and excavation industries. Known for its durability and efficiency, this model has been designed to tackle a variety of tasks, from digging and grading to demolition and material handling. With a strong reputation for performance, the PC200-5 stands out in a crowded market of excavators.

Performance and Versatility

One of the key features of the Komatsu PC200-5 is its impressive performance capabilities. It is equipped with a powerful hydraulic system that allows for smooth and precise operation, making it suitable for both heavy-duty tasks and fine work. The excavator’s versatility is further enhanced by its ability to accommodate a range of attachments, such as buckets, hammers, and grapples, allowing operators to adapt to different job requirements quickly.

The PC200-5 is particularly well-regarded for its digging depth and reach. With a maximum digging depth of around 6.5 meters (21 feet) and a reach of approximately 9.5 meters (31 feet), it can handle deep excavation tasks with ease. This makes it an ideal choice for projects that require extensive digging, such as foundation work or trenching.

Operator Comfort and Control

Operator comfort is a significant consideration in the design of the PC200-5. The cab is spacious and ergonomically designed, providing excellent visibility and reducing operator fatigue during long hours of operation. The controls are intuitive and responsive, allowing for precise maneuvering of the excavator. Additionally, the air conditioning system ensures a comfortable working environment, regardless of external weather conditions.

Fuel Efficiency and Maintenance

In today’s economy, fuel efficiency is a crucial factor for any construction equipment, and the Komatsu PC200-5 does not disappoint. It features an advanced engine management system that optimizes fuel consumption without sacrificing power. This not only reduces operational costs but also minimizes the environmental impact, making it a more sustainable choice for contractors.

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Maintenance is straightforward, with easily accessible components that simplify routine checks and servicing. This design consideration helps reduce downtime, ensuring that the excavator remains operational for longer periods.

Conclusion

In summary, the Komatsu PC200-5 excavator is a well-rounded machine that combines power, efficiency, and operator comfort. Its versatility and performance make it a reliable choice for various construction and excavation tasks. Whether you’re digging deep foundations or handling materials on a job site, the PC200-5 is equipped to meet the challenges head-on.

Komatsu PC200-5 Excavator Specs

The Komatsu PC200-5 excavator is a well-engineered machine that has been designed to deliver exceptional performance across various applications. Below, we delve into the detailed specifications that make this excavator a preferred choice for contractors and operators alike.

Engine Specifications

The heart of the PC200-5 is its powerful engine, which plays a crucial role in its performance and efficiency. Here are the key specifications:

Specification Details
Engine Model Komatsu SAA6D107E-1
Type Water-cooled, 4-cycle, diesel
Power Output 120 HP (89.5 kW) @ 2,000 RPM
Torque 400 Nm @ 1,400 RPM
Cylinder Count 6
Displacement 6.69 L
Fuel Tank Capacity 200 L

Dimensions

The dimensions of the PC200-5 are designed to provide stability and maneuverability on various job sites. Here’s a breakdown:

Specification Details
Overall Length 9,460 mm
Overall Width 2,490 mm
Overall Height 2,750 mm
Track Length 3,300 mm
Track Width 600 mm
Ground Clearance 400 mm

Weight

Weight plays a critical role in the excavator’s stability and lifting capabilities. The specifications are as follows:

Specification Details
Operating Weight 20,000 kg
Counterweight 3,800 kg
Maximum Load Capacity 7,000 kg

Working Specifications

The working specifications highlight the capabilities of the PC200-5 in various applications:

Specification Details
Maximum Digging Depth 6,500 mm
Maximum Reach 9,500 mm
Bucket Capacity 0.8 – 1.0 m³
Dumping Height 4,200 mm
Arm Length 2,800 mm
Boom Length 4,200 mm

The Komatsu PC200-5 excavator combines power, efficiency, and versatility, making it a formidable machine in the field. With its robust specifications and user-friendly design, it is well-suited for a variety of construction and excavation tasks.

Problems and Recommendations for the Komatsu PC200-5 Excavator

While the Komatsu PC200-5 excavator is a reliable machine, like any piece of heavy equipment, it is not without its issues. Understanding these problems and implementing effective recommendations can help ensure optimal performance and longevity.

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Common Problems

Despite its robust design, operators may encounter several common issues with the PC200-5:

1. Hydraulic System Leaks

– Hydraulic leaks can occur due to wear and tear on hoses and seals.
– This can lead to reduced efficiency and increased operational costs.

2. Engine Overheating

– Overheating may result from a clogged radiator or insufficient coolant levels.
– This can cause engine damage if not addressed promptly.

3. Electrical Issues

– Electrical problems, such as faulty wiring or blown fuses, can disrupt operations.
– These issues may lead to erratic behavior of controls and systems.

4. Track Wear and Tear

– Tracks can wear out unevenly due to improper tension or misalignment.
– This can affect stability and maneuverability on the job site.

5. Excessive Fuel Consumption

– Increased fuel consumption may indicate engine inefficiency or maintenance neglect.
– This can significantly raise operational costs over time.

Practical Recommendations

To mitigate these issues and enhance the performance of the PC200-5, consider the following recommendations:

1. Regular Maintenance

– Schedule routine inspections and maintenance checks to identify potential issues early.
– Focus on hydraulic systems, engine components, and electrical systems.

2. Monitor Fluid Levels

– Regularly check and maintain hydraulic fluid and coolant levels.
– Ensure that all fluids are clean and free from contaminants.

3. Keep the Radiator Clean

– Clean the radiator and cooling fins to prevent overheating.
– Ensure that air can flow freely to maintain optimal engine temperatures.

4. Inspect Tracks Frequently

– Regularly inspect track tension and alignment to prevent uneven wear.
– Replace worn tracks promptly to maintain stability and performance.

5. Optimize Fuel Efficiency

– Monitor fuel consumption and adjust operational practices accordingly.
– Consider using high-quality fuel and maintaining the engine for better efficiency.

6. Train Operators

– Ensure that operators are well-trained in the proper use and maintenance of the excavator.
– Proper operation can prevent many common issues and extend the machine’s lifespan.

By addressing these common problems and following the recommended practices, operators can significantly enhance the performance and reliability of the Komatsu PC200-5 excavator. Regular attention to maintenance and operational practices will not only reduce downtime but also improve overall productivity on the job site.

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